Rough Country Air Bag Installation Instructions

This guide provides detailed instructions for installing Rough Country air bags, a popular upgrade for trucks and SUVs. These air bags can significantly improve ride quality, handling, and load capacity, making them a valuable investment for those who frequently haul heavy loads or tow trailers. The installation process involves securing the air bags to the suspension, connecting air lines, and installing the control system.

Introduction

Rough Country air bags are a popular upgrade for trucks and SUVs, offering several benefits that enhance both ride quality and functionality. These air bags effectively increase load capacity, providing additional support for heavy loads and trailers. By adjusting the air pressure in the bags, you can fine-tune the ride height, ensuring a level stance even when hauling heavy cargo. This not only improves handling and stability but also minimizes stress on the suspension components, extending their lifespan.

Furthermore, Rough Country air bags can significantly improve ride comfort, especially when driving over uneven terrain or rough roads. The air bags act as shock absorbers, absorbing bumps and jolts that would otherwise be felt by the vehicle’s occupants. This makes for a smoother and more enjoyable ride, particularly when traveling long distances or navigating challenging roads.

This installation guide will provide step-by-step instructions to help you successfully install your Rough Country air bags. It’s essential to follow these instructions carefully to ensure a safe and effective installation.

Kit Components

Rough Country air bag kits typically include the following components⁚

• Air Bags⁚ These are the primary components that provide the load support and ride enhancement. They are often made of durable rubber and come in various sizes to fit different vehicle models and suspension setups.
• Brackets and Hardware⁚ These components secure the air bags to the suspension system. They are typically made of sturdy steel and come with appropriate bolts, nuts, washers, and other hardware for a secure installation.
• Air Lines⁚ These connect the air bags to the control system. They are typically made of durable rubber or plastic and are designed to withstand the pressure changes within the system.
• Control System⁚ This is the heart of the air bag system. It allows you to adjust the air pressure in the bags. The control system can range in complexity from simple manual valves to sophisticated wireless systems with smartphone app integration.
• Installation Instructions⁚ Rough Country provides detailed instructions that guide you through the installation process. These instructions should be thoroughly reviewed before starting the installation.

It’s crucial to ensure that all components are present and in good condition before starting the installation. Missing or damaged parts can compromise the performance and safety of the air bag system.

Tools and Materials

Before you begin the Rough Country air bag installation, gather the necessary tools and materials. This will ensure a smooth and efficient process⁚

• Jack and Jack Stands⁚ These are essential for safely lifting the vehicle and providing a stable working platform.
• Lug Wrench⁚ This is used to remove and reinstall the vehicle’s wheels.
• Socket Set and Wrench Set⁚ You’ll need a variety of sockets and wrenches to remove and install the bolts and nuts involved in the installation process.
• Torque Wrench⁚ This tool ensures that all fasteners are tightened to the manufacturer’s specifications. This is essential for maintaining the integrity of the air bag system and preventing premature wear or failure.
• Air Compressor⁚ This is necessary to inflate the air bags after installation.
• Safety Glasses⁚ Always wear safety glasses to protect your eyes from flying debris.
• Work Gloves⁚ These protect your hands from sharp edges and potential scrapes.
• Cleaning Supplies⁚ You’ll need cleaning supplies like brake cleaner to remove grease and debris from the installation areas.
• Penetrating Fluid⁚ This can help loosen stubborn bolts or nuts.

Having all the necessary tools and materials readily available will prevent delays and ensure a successful installation.

Preparation

Proper preparation is crucial for a successful Rough Country air bag installation. Take the time to complete these steps before starting the actual installation process⁚

• Read the Instructions⁚ Carefully review the Rough Country air bag installation manual. Familiarize yourself with the steps, components, and any specific recommendations.
• Gather Your Tools and Materials⁚ Ensure you have all the necessary tools and materials listed in the previous section. This will prevent interruptions and ensure a smooth installation.
• Choose a Safe and Level Workspace⁚ Find a safe and level area to work on your vehicle. Ideally, a garage or driveway with a solid surface is recommended.
• Prepare Your Vehicle⁚ Park your vehicle on a level surface and engage the parking brake. Ensure the vehicle is in “Park” or “Neutral” gear.
• Disconnect the Battery⁚ Disconnect the negative battery terminal to prevent electrical hazards.
• Clean the Installation Area⁚ Thoroughly clean the areas where you will be installing the air bags. This will ensure a secure and proper fit.

Taking the time to properly prepare will make the installation process easier and reduce the risk of complications.

Installation Steps

The installation of Rough Country air bags involves several key steps. Following these steps carefully will ensure a proper installation and optimal performance⁚

1. Installing the Air Bags⁚ Start by securing the air bags to the suspension using the provided brackets and hardware. Make sure the air bags are correctly positioned and securely fastened.
2. Connecting the Air Lines⁚ Connect the air lines to the air bags and the control system. Ensure the connections are tight and free of leaks.
3. Installing the Control System⁚ Install the air bag control system according to the instructions provided by Rough Country. This may involve mounting the control unit, running wiring, and connecting the air lines to the compressor.

Always refer to the specific instructions provided by Rough Country for your particular air bag kit. The installation process may vary slightly depending on the model and vehicle application.

Installing the Air Bags

Installing the air bags is a crucial step in the process. This section outlines the general procedure⁚

1. Prepare the Suspension⁚ Begin by jacking up the rear of your vehicle and placing it on jack stands. Remove the rear wheels to gain access to the suspension components.
2. Install the Brackets⁚ Mount the upper and lower brackets to the air bags using the provided bolts and Allen wrench. These brackets secure the air bags to the axle.
3. Position the Air Bags⁚ Carefully position the air bag assembly on the rear axle, making sure the brackets are aligned with the mounting points.
4. Secure the Air Bags⁚ Secure the air bags to the axle using the lower straps, bolts, and washers. Tighten the bolts securely to ensure a stable and secure connection.

Repeat the steps for both air bags, ensuring they are properly positioned and secured. After completing this step, you’ll be ready to connect the air lines.

Connecting the Air Lines

Connecting the air lines is a critical step in the installation process, ensuring proper air flow to the air bags. This section provides detailed instructions⁚

1. Locate the Air Line Fittings⁚ Identify the air line fittings on the air bags and the control system. These fittings are typically push-to-connect, simplifying the connection process.
2. Connect the Air Lines⁚ Connect the air lines to the fittings on each air bag. Ensure a secure connection by firmly pushing the lines into the fittings until you hear a click, indicating a secure lock.
3. Route the Air Lines⁚ Route the air lines along the frame of the vehicle, avoiding any sharp bends or obstructions. Secure the lines using zip ties or clamps to prevent them from rubbing against moving parts.
4. Connect to the Control System⁚ Connect the air lines to the control system, which is typically located under the vehicle or in the interior. Ensure a secure connection to the control system’s fittings.

After connecting the air lines, carefully inspect them for any leaks or loose connections. If any issues are found, address them immediately before proceeding to the next step.

Installing the Control System

The control system is the brain of your Rough Country air bag system, allowing you to adjust the air pressure in the bags for optimal ride height and load handling. Installing the control system is a relatively straightforward process⁚

1. Choose a Location⁚ Determine the ideal location for the control system. It can be installed under the vehicle or in the interior, ensuring easy access for adjustments and maintenance.
2. Mount the Controller⁚ Securely mount the control system using the provided mounting hardware. Ensure the mounting location is stable and free from obstructions.
3. Connect the Power⁚ Connect the control system to the vehicle’s power source, typically using a fused wiring harness. Follow the wiring diagram included with the kit for proper connection.
4. Connect Air Lines⁚ Connect the air lines from the air bags to the control system, ensuring a secure connection to the system’s fittings.
5. Test the System⁚ After installation, test the control system by cycling through the air pressure settings. Verify that the air bags inflate and deflate as expected.

If you encounter any issues during the installation, consult the Rough Country installation manual or contact their customer support for assistance.

Testing and Adjustment

After successfully installing your Rough Country air bags, it’s crucial to test and adjust the system to ensure optimal performance. This involves verifying the air bag function and fine-tuning the air pressure for a balanced ride⁚

1. Initial Test⁚ Start by running a basic test of the air bag system. This can be done by cycling through the air pressure settings using the control system. Observe the air bags inflating and deflating as expected.
2. Load Adjustment⁚ With an empty vehicle, adjust the air pressure to achieve the desired ride height. This is typically the manufacturer’s recommended level for an unloaded vehicle.
3. Load Testing⁚ Once the initial settings are established, test the system with a load in the vehicle. This could involve hauling a trailer or loading cargo. Adjust the air pressure accordingly to achieve the desired ride height and stability.
4. Fine-Tuning⁚ After testing with a load, fine-tune the air pressure settings for optimal ride comfort and handling. Experiment with different pressures to find the sweet spot for your needs.

Remember that the ideal air pressure may vary depending on factors like the vehicle’s weight, the type of load being carried, and personal preferences. It’s best to experiment with different settings to find the ideal balance for your specific needs.

Troubleshooting

While Rough Country air bags are designed for reliable performance, you might encounter some issues during installation or operation. Here’s a guide to common problems and their solutions⁚

1. Air Leaks⁚ If you notice a loss of air pressure in the air bags, check the air lines and fittings for leaks. Inspect the connections for loose or damaged components. Tighten any loose fittings or replace damaged parts.
2. Control System Malfunction⁚ If the air bag control system isn’t functioning properly, check the wiring and connections for any loose or broken wires. Ensure the control unit is receiving power and that the connections are secure.
3. Uneven Air Bag Inflation⁚ If the air bags inflate unevenly, check the air lines for any blockages or kinks. Ensure the air lines are routed correctly and that there are no restrictions in the flow of air.
4. Air Bag Sagging⁚ If the air bags sag under load, check the air pressure settings and adjust them as needed. Ensure the air bags are properly inflated to support the weight of the vehicle and load.
5. Air Bag Noise⁚ If you hear noises coming from the air bags, check for any loose components or worn-out parts. Inspect the air bags themselves for any damage or wear and tear.

If you can’t resolve the issue yourself, it’s recommended to consult a qualified mechanic or contact Rough Country customer support for assistance.

Maintenance

Regular maintenance is essential to ensure your Rough Country air bags function optimally and last for years. Here’s a simple maintenance schedule⁚

1. Inspect Air Lines and Fittings⁚ Regularly check the air lines and fittings for any signs of wear, cracks, or leaks. Inspect the connections for tightness and ensure they are properly secured. Replace any damaged components promptly.
2. Check Air Bag Pressure⁚ Monitor the air bag pressure regularly, especially if you frequently haul heavy loads. Ensure the air bags are properly inflated to maintain the desired ride height and load support.
3. Clean and Lubricate Air Lines⁚ Periodically clean the air lines with compressed air to remove dirt and debris. Lubricate the air fittings with a silicone-based lubricant to prevent corrosion and ensure smooth operation.
4. Check Control System⁚ Inspect the air bag control system, including the wiring, connections, and control unit. Ensure the system is functioning properly and make any necessary adjustments.
5. Inspect Air Bags⁚ Visually examine the air bags for any signs of wear, tears, or damage. Replace any damaged or worn-out air bags immediately to prevent potential safety issues.

By following these simple maintenance guidelines, you can prolong the life of your Rough Country air bags and ensure they continue to provide a comfortable and safe ride for years to come.

Installing Rough Country air bags can significantly enhance your truck or SUV’s ride quality, handling, and load capacity. By following these instructions carefully, you can complete the installation process efficiently and safely. Remember to use the correct tools and materials, take your time, and double-check each step before moving on.

After installation, test the air bag system thoroughly and adjust the air pressure as needed. Regular maintenance, including inspecting the air lines, fittings, and air bags themselves, is crucial to ensure optimal performance and longevity;

With proper installation and maintenance, Rough Country air bags will provide you with years of reliable service, enhancing your driving experience and giving you the confidence to haul heavy loads or tow trailers with ease. Enjoy the improved ride comfort and increased capability your truck or SUV will now offer!